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Thread: LONG servo extensions tech

  1. #1
    Test Pilot Crash's Avatar
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    LONG servo extensions tech

    I have a project coming up where every servo (6-8 servos, depends if I decide to add flaps or program flaperons) will have no less than a 3-4ft lead and possibly up to 5-6ft for the aileron servos. Other than going up on wire size from the standard 22 gauge to 20 or possibly 18, do I need to increase the voltage? I planned on using a castle 10A BEC to power the receiver and servos, but I don't think it has the ability to select between 5 or 6 volts. Do I need to look into other BEC options that can handle the amp load (all digital servos) that can output 6 volts to counter the expected voltage drop across the servo extensions? I planned on desoldering the leads off each servo and soldering the new extensions straight to the board to eliminate connections and any "bottle necks" going from 18-20 gauge extensions to the 22-24 gauge found on most servos. What about adding capacitors to the extensions close to the servos, would that be more efficient than just throwing more voltage at it or should I do both for optimal performance (6V and capacitors on the servo end)?

  2. #2
    I Like Waffles... SENTRY's Avatar
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    Are you able to test on the bench w/ a meter for V drops? That would be the quick way to know if there will be an issue. But you'd need to be able to test that w/ the motor running as well, since it will likely be pulling v as well in flight.
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  3. #3
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    Just installed the CC BEC this weekend and it is voltage programmable, with the purchase of an optional cable. I think default is 5.1 volts, but programmable up to 9v.

  4. #4
    could quit if I wanted to volto's Avatar
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    Wow, are you building a 20' wingspan plane? Sounds interesting!
    Don't steal, the government hates competition.

  5. #5
    Test Pilot Crash's Avatar
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    Not that big lol, just brainstorming some ideas for an upscale of this plane I built earlier this year

    http://fpvlab.com/forums/showthread....ild-and-flight

    Probably looking at no bigger than 144" span

  6. #6
    Test Pilot Crash's Avatar
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    I will be building a newer version of the original design at the same scale before going bigger, but some of the same tech applies to that one as well.

    Jahunt,

    Thanks for the info, I will look for that program cable

  7. #7
    Engineer for Jesus Christ IBCrazy's Avatar
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    22AWG is plenty. Voltage drop on a 5 ft run is minimal. That's a 10 foot circuit path (remember V drop must account for both directions) so the impedance would be about 0.2 Ohms. Even if your servo draws 2 Amps, you will have 4.6volts at the servo.

    If you go to 8 foot runs use 20 or 18AWG.

    -Alex
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